FRP (Fiber Reinforced Polymer) is an advanced composite material consisting of high-strength fibers (carbon or glass) embedded in a polymer resin matrix. When applied to concrete or steel structures, FRP systems bond to the surface and work compositely with the existing structure to increase strength, stiffness, and durability. The fibers provide exceptional tensile strength while the resin transfers loads and protects the fibers. FRP can be applied as wraps (for columns and piles), laminates (for beams and slabs), or custom configurations depending on the structural requirements. This technology has been proven in thousands of applications worldwide and offers superior performance compared to traditional steel plate bonding or section enlargement methods.

FRP installation typically costs 30-50% less than traditional structural repair or replacement methods. While the material cost of FRP systems may be higher than conventional materials, the total project cost is significantly lower due to rapid installation, minimal labor requirements, no heavy equipment needs, and reduced project duration. For example, replacing a deteriorated bridge column might cost $50,000-100,000 and take weeks to complete, while FRP strengthening of the same column could cost $15,000-30,000 and be completed in 2-3 days. Additionally, FRP eliminates indirect costs like facility closures, traffic detours, and operational disruptions. Every project is unique, so we provide detailed cost comparisons during our free consultation to demonstrate the value of FRP solutions for your specific application.

FRP installation is remarkably fast compared to traditional methods. Individual column wrapping can be completed in 4-8 hours, beam strengthening in 1-2 days, and even large-scale projects are typically finished in days or weeks rather than months. Most facilities can remain fully operational during FRP installation because the work is non-invasive, requires no heavy equipment, and produces minimal dust or debris. For parking structures, we work floor-by-floor so parking remains available. For bridges, we coordinate with traffic management to maintain lane access. For industrial facilities, we schedule work during planned shutdowns or turnarounds. In emergency situations, we can mobilize quickly to perform urgent repairs. The exact timeline depends on project scope, access conditions, and surface preparation requirements, but rapid installation with minimal disruption is one of FRP's key advantages.

Properly installed FRP systems have a design service life of 50+ years in most applications, with some marine and industrial installations exceeding 30 years and still performing well. FRP materials are highly durable and resistant to corrosion, chemicals, moisture, UV exposure (when properly coated), and environmental degradation. Unlike steel, FRP won't rust or corrode. Unlike concrete, FRP won't spall or crack. Maintenance requirements are minimal - typically just periodic visual inspections to verify coating integrity and check for any physical damage. In harsh environments like marine applications or chemical plants, we recommend inspections every 2-3 years. In protected environments like building interiors, inspections every 5 years are sufficient. We provide detailed maintenance guidelines and can perform periodic inspections as part of ongoing service agreements. The long service life and low maintenance requirements make FRP one of the most cost-effective structural repair solutions available.

Yes, FRP installation is safe and fully compliant with building codes when properly designed and installed by certified professionals like CompositePros. We are licensed contractors (AZ ROC #358912) with extensive training in FRP installation techniques and safety procedures. FRP systems are recognized by the American Concrete Institute (ACI 440), International Building Code (IBC), and various DOT specifications. Our installations follow manufacturer specifications and industry standards, with engineer oversight and building department approvals as required. Safety during installation is paramount - our crews use proper fall protection, ventilation equipment, and personal protective equipment. FRP materials have low VOC emissions and cure at ambient temperatures, making them safer than many traditional repair methods. Fire resistance can be addressed through intumescent coatings or fire-rated covering systems when required. We coordinate with structural engineers, building officials, and safety managers to ensure every project meets or exceeds all applicable codes, standards, and safety requirements.